Technical document

What is UHMW material

2025-06-13 10:52:59 UHMW

1. Basic Definition

UHMW material, fully known as Ultra - High Molecular Weight Polyethylene, is a thermoplastic engineering plastic with a relative molecular mass usually above 1.5 million (commercial products commonly range from 1.5 to 10.2 million).

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2. Performance Characteristics

  1. Excellent wear resistance: Top - notch among plastics, even exceeding some metals. Long, regular molecular chains and high crystallinity disperse stress under friction, ideal for wear parts like textile machinery shuttles.

  2. Strong impact resistance: Maintains high impact resistance at room temperature and even in extreme cold (e.g., liquid helium at -269°C). Peak impact strength at ~2 million molecular weight, suitable for low - temperature engineering.

  3. Low friction coefficient: 0.1 - 0.3 dry, 0.05 - 0.10 with water lubrication. Self - lubricating, perfect for bearings and bushings.

  4. Chemical resistance: Stable in most alkalis and acids (e.g., 80°C HCl, <20% HNO₃, <75% H₂SO₄), except concentrated nitric/sulfuric acids. Prone to swelling in high - temperature aromatics/halogenated compounds.

  5. Weather & water resistance: Virtually zero water absorption, UV - resistant (enhanced with anti - aging agents).

  6. Other properties: FDA - approved for food/medical contact, excellent electrical insulation, ductile at low temps, non - toxic.

3. Processing Challenges & Methods

  1. Challenge: Extremely high melt viscosity (10⁸ Pa·s), poor flow—difficult to inject mold in pure form.

  2. Methods:
    ① Compression sintering: Primitive, low - efficiency, prone to oxidative degradation.
    ② Extrusion: Using plunger/single - screw (China’s specialized models)/twin - screw extruders for pipes.
    ③ Injection molding: Feasible with equipment modification for rollers, bushings.
    ④ Blow molding: For hollow containers and high - performance films.
    ⑤ Special processes: Gel spinning for high - strength fibers in ropes, ballistic products.

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4. Applications

  1. Textiles: Wear parts (shuttles).

  2. Paper: Doctor blades.

  3. Packaging: Specialty packaging products.

  4. Machinery: Gears, bushings, bearings.

  5. Agriculture: Anti - wear agricultural parts.

  6. Chemicals: Seals, corrosion - resistant pipes.

  7. Food & medical: FDA - compliant components (food machinery, medical devices).

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